1. Excessive temperatures cause post-crosslinking, which makes the O-ring stiff. The material should therefore be designed with some certainty with regard to temperature.
2. A common mistake is that the design department has designed the groove space too small. The optimum is 15% to 30% free groove space after pressing the O-ring.
3. If the O-ring is older than specified in DIN 7716 (bearing for elastomers), it is possible that, among other things, the plasticizers will dissolve from the O-ring and the O-ring will lose its elasticity accordingly. Make sure that you order from a supplier who stocks in accordance with DIN 7716.